China Hot selling China Manufacturer Flat Belt Conveyor Pulley pulley drive

Product Description

 

Product Description

The drum is the main component that transmits power. It is divided into 3 types according to their load-carrying capacity: light, medium and heavy.
Light: Bearing aperture 80-100mm, the shaft and hub are single-width plate welded cylinder structure connected by single key.
Medium: Bearing aperture 120-180mm, the shaft and hub are expansion sleeve connection
Heavy: Bearing aperture 200-220mm, the shaft and hub are expansion sleeve connection, and the drum body is cast-welded structure.

Conveyor pulley stays at 2 ends of belt machine. The pulley can be divided into 2 categories: Driving pulley and averting pulley, driving pulley is the main part for transmitting the power and there are 2 kinds of pulley sets: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.

Detailed Photos

Technical Parameters

Driving Pulley (rubber surface)

Belt Width 

Standard Diameter of Pulley 

500 mm

500mm

650 mm

500mm,630 mm

800 mm

500mm,630mm,800mm,1000mm,1250mm,1400 mm

1000 mm

630mm,800mm,1000mm,1250mm,1400 mm

1200 mm

630mm,800mm,1000mm,1250mm,1400 mm

1400 mm

630mm,800mm,1000mm,1250mm,1400 mm

1600 mm

630mm,800mm,1000mm,1250mm,1400 mm

1800 mm

630mm,800mm,1000mm,1250mm,1400 mm

2000 mm

800mm,1000mm,1250mm,1400 mm

2200 mm

1000mm,1250mm,1400 mm

2400 mm

1000mm,1250mm,1400 mm

Bend Pulley (smooth surface & rubber surface)

Belt Width 

Standard Diameter of Pulley (mm)

500 mm

250,315,400,500

650 mm

250,315,400,500,630 

800 mm

250,315,400,500,630,800,1000,1250

1000 mm

250,315,400,500,630,800,1000,1250,1400

1200 mm

250,315,400,500,630,800,1000,1250,1400

1400 mm

315,400,500,630,800,1000,1250,1400

1600 mm

400,500,630,800,1000,1250,1400

1800 mm

400,500,630,800,1000,1250,1400

2000 mm

500,630,800,1000,1250,1400

2200 mm

630,800,1000,1250,1400

2400 mm

800,1000,1250,1400

 Pulley Standard

Brand 

SPD 

Specification 

SPD-CP-0001

Certificate

ISO/BV/SGS

Standard

CEMA/JIS/DIN/Australia

Application

Coal mining industry, cement, steel, harbour etc.  

Place of Origin 

HangZhou City , ZheJiang  Province , China

Material Feature

Water, Wear, Dust resistance 

Supply capacity 

80pcs/month

Management system 

ISO 9001:2008,ISO 14001:2004,GB/T 28001-2001

Project Performance

Main Equipment & Facilitys
Customer Visit & Exhibition

 

Packaging & Shipping

Company Profile

HangZhou Port Shipbuilding & Machinery Industry Co., Ltd (RPIC) are a comprehensive group enterprise which is engaged in the design, manufacture, installation and maintenance of port bulk-handling equipment. Our company has the Third-level Qualification of Machinery & Electrical Equipment Installation Enterprise and First-Level Qualification of Equipment Maintenance Enterprise. Our company has already passed ISO9002: 2000, ISO14001 and OHSMS18001 system certification.

The business of our company covers the design, manufacture, installation and maintenance of steel structure projects, belt conveyor system projects, port auxiliary equipment, port handling equipment and their accessories. The main products of our company include traveling stackers, running mechanisms of portal cranes, belt conveyors, idler rollers, pulleys, grabs etc.

The products and services of HangZhou Port Machine Engineering Co., Ltd. Spread all over domestic and overseas port industry, electric power industry, metallurgy industry, energy industry, cement industry, food industry, paper industry, etc.
With professional technical teams, exquisite processing equipment, modern management systems and convenient transportation, our company adheres to the business philosophy of “integrity and innovation, working hard to manufacture high quality products and constructe excellent projects, providing customers with value-added services”.

The quality control is carried out throughout the whole production process. We pursue perfection in the design and production of each product. With advanced processing equipment, we are committed to providing superior quality products and services.

RPIC is a leading professional bulk material conveying system equipment supplier. The capacity of conveying equipment can reach 10, 000t/h.

RPIC is a professional equipment installation and maintenance service provider which has the First-level Qualification of the Equipment Maintenance Enterprise.

Our products are well sold to Europe, Australia, America, Asia and African.

We welcome all companies to contact us for business negotiation.

Our EPC Conveying System Project

our certification

FAQ

Q1:Can you send samples? A:Of course, we can provide customers with free samples but customer should pay the courier fee.
Q2:What product information do I need to provide? A:Please kindly provide the grade, width, thickness, surface treatment requirement  and quantities you need to purchase
Q3:What is your terms of payment ? A: 30% T/T in advance ,balance before shipment or 100% LC at sight.
Q4.Do you provide customer made Products service? A: Yes,if you have your own design , we can produce according to your specification and drawing.
Q5:How long does your delivery time take? A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.
Q6: How many countries you already exported to? A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam,  and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble
Q7:Can I go to your factory to visit? A:Of course, we welcome customers from all over the world to visit our factory
Q8:Does the product have quality inspection before loading? A:Of course, all our products are strictly tested for quality before packaging,  customers can appoint third parties to inspect the products before loading too
Q9:How to pack the products? A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during CHINAMFG transportation
Q10:What is your working time? A:In general, our online service time is ZheJiang time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Ordinary Roller
Customization:
Available

|

Customized Request

flat belt pulley

How do flat belt pulleys contribute to efficient power transmission?

Flat belt pulleys play a significant role in achieving efficient power transmission in various mechanical systems. Here’s a detailed explanation:

1. Large Contact Area:

Flat belt pulleys have a wide and flat contact surface with the belt. This large contact area allows for efficient power transfer by maximizing the frictional forces between the pulley and the belt. The increased contact area results in enhanced grip, reducing the likelihood of belt slippage and improving power transmission efficiency.

2. Flexibility and Tension:

The flexibility of flat belts enables them to conform to the shape of the pulleys and maintain contact along the entire width of the belt. This flexibility allows for effective power transmission around bends and over pulleys of different diameters. Additionally, proper tensioning of the belt ensures optimal contact and minimizes energy losses due to excessive belt sag or tightness.

3. Smooth Operation:

Flat belt pulleys, when properly aligned and balanced, offer smooth and vibration-free operation. This smooth operation reduces energy losses that may occur due to belt oscillation or excessive vibrations. It also helps to minimize noise and prolong the life of the belt and pulley components.

4. Adjustable Speed Ratios:

By using different-sized pulleys in a flat belt drive system, the speed ratio between the driving and driven pulleys can be adjusted. This allows for versatile power transmission, enabling the selection of the desired output speed based on the application requirements. The ability to adjust speed ratios contributes to efficient power utilization and the optimization of machinery performance.

5. Easy Maintenance and Replacement:

Flat belt pulleys are relatively easy to maintain and replace. Belt tension adjustments, pulley alignment checks, and periodic belt inspections can help ensure efficient power transmission. When replacement is necessary, flat belts are readily available and can be quickly installed, reducing downtime and improving overall system efficiency.

6. Cost-effectiveness:

Flat belt pulleys offer a cost-effective solution for power transmission compared to other types of drives. They are relatively simple in design, require minimal lubrication, and have lower initial costs compared to systems such as gear drives or chain drives. This cost-effectiveness makes flat belt pulleys a popular choice in a wide range of applications.

By maximizing the contact area, ensuring proper tension, providing smooth operation, allowing for adjustable speed ratios, and offering ease of maintenance, flat belt pulleys contribute to efficient power transmission. Their design characteristics and versatility make them suitable for various industrial and mechanical systems.

flat belt pulley

Can flat belt pulleys be customized for specific machinery and equipment?

Yes, flat belt pulleys can be customized to suit specific machinery and equipment requirements. Here’s a detailed explanation:

1. Pulley Dimensions:

Flat belt pulleys can be customized in terms of their dimensions to fit the specific space and clearance constraints of the machinery or equipment. The outer diameter, inner diameter, and width of the pulley can be adjusted to ensure proper alignment and fit within the system.

2. Shaft Compatibility:

Customized flat belt pulleys can be designed to match the shaft size and configuration of the machinery or equipment. This ensures a secure and accurate connection between the pulley and the shaft, minimizing any potential slippage or misalignment issues.

3. Material Selection:

The choice of material for the pulley can be customized based on the specific requirements of the machinery or equipment. Different materials, such as steel, aluminum, or plastic, offer varying levels of strength, durability, and corrosion resistance. The material selection can be tailored to suit factors such as the operating environment, load capacity, and desired longevity of the pulley.

4. Keyways and Set Screw Holes:

Customized flat belt pulleys can be manufactured with keyways or set screw holes to enhance the connection and torque transfer between the pulley and the shaft. Keyways provide a positive locking mechanism, preventing rotational slippage, while set screw holes allow for secure fastening using set screws.

5. Surface Coatings:

In certain cases, customized flat belt pulleys can be coated or treated with specific surface finishes or coatings. These coatings can provide benefits such as improved wear resistance, reduced friction, or enhanced corrosion protection, depending on the operating conditions and requirements of the machinery or equipment.

6. Special Features:

Customized flat belt pulleys can incorporate special features or modifications based on the unique needs of the machinery or equipment. This may include additional mounting holes, balancing adjustments, or specific groove profiles to accommodate different belt types or configurations.

By working with pulley manufacturers or suppliers, machinery or equipment manufacturers can collaborate to design and produce customized flat belt pulleys that precisely meet the requirements of their specific applications.

It’s important to note that the customization process will depend on factors such as the complexity of the pulley design, production feasibility, and any minimum order quantities that may be required by the manufacturer.

flat belt pulley

How do flat belt pulleys handle variations in load capacity and speed?

Flat belt pulleys are designed to handle variations in load capacity and speed in power transmission systems. Here’s a detailed explanation:

1. Load Capacity:

Flat belt pulleys can accommodate variations in load capacity by adjusting the tension in the flat belt. Increasing the tension in the belt helps to transmit higher loads, while reducing the tension allows for lower loads. The tension can be adjusted by adjusting the position of the pulleys or by using tensioning devices such as idler pulleys or tensioning screws. By properly tensioning the belt, flat belt pulleys can efficiently transmit power and handle different load capacities.

2. Speed Variation:

Flat belt pulleys can handle variations in speed by adjusting the pulley diameters. The speed ratio between the driving pulley and the driven pulley determines the speed at which power is transmitted. By using pulleys with different diameters, the rotational speed can be adjusted accordingly. For example, a larger pulley on the driving shaft and a smaller pulley on the driven shaft will result in increased speed, while a smaller driving pulley and a larger driven pulley will reduce the speed. By selecting the appropriate pulley sizes, flat belt pulleys can accommodate different speed requirements in power transmission systems.

3. Variable Speed Pulleys:

In applications where continuous speed variation is required, variable speed pulleys can be used. These pulleys, also known as stepless or variable pitch pulleys, consist of two conical pulleys that can move axially, changing the effective diameter of the pulley. By adjusting the position of the conical pulleys, the speed ratio can be continuously varied, allowing for precise control of the transmitted speed. Variable speed pulleys are commonly used in applications such as conveyors, fans, and certain types of machinery that require adjustable speeds.

4. Belt Material Selection:

The choice of belt material can also contribute to handling variations in load capacity and speed. Different belt materials possess varying levels of strength, flexibility, and wear resistance. By selecting the appropriate belt material based on the specific application requirements, flat belt pulleys can effectively handle variations in load capacity and speed. For example, high-strength materials may be chosen for heavy-duty applications, while more flexible materials may be suitable for applications with high-speed variations.

It’s important to note that while flat belt pulleys can handle variations in load capacity and speed to a certain extent, there are practical limits based on the design and capabilities of the specific pulley system. It’s crucial to consider the manufacturer’s specifications, operating conditions, and safety factors when determining the suitable load capacity and speed requirements for a flat belt pulley system.

China Hot selling China Manufacturer Flat Belt Conveyor Pulley   pulley driveChina Hot selling China Manufacturer Flat Belt Conveyor Pulley   pulley drive
editor by CX

2023-10-04

flat pulley

As one of leading flat pulley manufacturers, suppliers and exporters of mechanical products, We offer flat pulley and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of flat pulley

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