China Custom Factory Price Belt Conveyor Drum Pulley for Flat Conveyor Belt B1000 best air compressor

China Custom Factory Price Belt Conveyor Drum Pulley for Flat Conveyor Belt B1000

This belt conveyor drum pulley is specially designed for flat conveyor belts. It is made of high-quality materials and is suitable for various industries such as electric power, metallurgy, coal, cement, steel, chemical, port, hydroelectric power, and grain industries. The pulley features a smooth steel color surface and rubber lagging surface, providing excellent performance and durability. It has a long service life of more than 30,000 hours, making it a reliable choice for conveyor systems.

Product Description

The fabrication services flat belt idler pulley for belt conveyor is made of Q235 steel for the pipe/tube/shell and #45 steel for the shaft/axis. It is equipped with big roving crack, deep groove ball bearings with double sealing. The pipe and bearing housing are welded using automatic welding technology. The surface of the pulley is smooth steel color or rubber lagging, providing optimal performance and belt tracking capabilities. The pulley is available in various colors, such as red, green, and blue, according to customer requirements.

Key Features

Conveyor Pulley Test
  • All butt welds shall be full Penetration.
  • All welds to be full seal welds to prevent rust.
  • Shell seam welds are submerged arc (SAW).
  • Includes stress relieving of shell prior to machining.
  • Ultrasonic testing of all shafts.
  • Drillings for Temperature probe / vibration analysis device.
  • Remove all butts and sharp edges.
Conveyor Pulley Shaft Selection

The major cause of conveyor pulley failure is excessive shaft deflection. The Conveyor Pulleys – ZheJiang HSCD Engineering department can perform Stress Analysis and Finite Element Analysis to maximize your conveyor pulley performance.

Conveyor Pulley Shell Material

Q345B Carbon Steel
GR350 Carbon Steel
ANSI 4140 Alloy Steel
ASTM A514B Stainless Steel

Bearing House SKF/NSK/FAG/INA/HRB/LYC, as customer request.
Conveyor Pulley Lagging
  • Plain rubber lagging, Herringbone, and Diamond grooves are all available.
  • Hot Vulcanised Durometer.
  • Hardness 50-55-65 Shore A, M Grade.
  • Oil Resistant, Heat Resistant FRAS.
Comprising

• Drive pulley, Head pulley, and Tail Pulleys.
• Take-Up Pulleys.
• Snub pulley & Bend Pulleys.
• Self Cleaning Spiral Wing pulley & Drum Pulleys.

Significant advantages
  • The thick pulley shell absorbs more stress.
  • The large crown angle provides superior belt tracking capabilities.
  • True concentric machining provides:
    • Maximum contact with the belt.
    • Consistent belt content discharge.
    • Less deflection of the shaft.
    • Less stress on the bearings.
Available Conveyor Pulley Designs
  • Liveshaft or Deadshaft types.
  • Flat or crowned shell.
  • Taconite, labyrinth, or specialty seals.
  • Oil or grease lubricated.
  • Self-centering or low-pressure lock element designs.

In addition to the structural drum pulley advantages, we provide additional services with every conveyor pulley order:

  • Engineering capabilities (We can engineer and custom build pulleys to your requirements utilizing software tools such as Finite Element Analysis).
  • In-house manufactured hubs and shafts, ensuring consistency and compatibility of components.
  • Reinforced Mine Duty pulleys are available.
  • In-house assembly of complete pulley unit including bushing, shaft, bearings, and gear box.
  • Dynamic or Static balancing upon request.

Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys and pulleys, planetary gearboxes, timing pulleys, bushings, etc. We take pride in offering high-quality products, preferential prices, and considerate services. Customers are welcome to customize drawings and samples.

FAQs

  1. Are these conveyor pulleys suitable for heavy-duty applications?

    Yes, these conveyor pulleys are designed to withstand high loads and are suitable for heavy-duty applications.

  2. Can I customize the color of the pulleys?

    Yes, we can customize the color of the pulleys according to your requirements.

  3. Do you offer installation services for these conveyor pulleys?

    Currently, we only provide the pulleys themselves. However, we can provide installation guidelines and support if needed.

  4. What is the average service life of these conveyor pulleys?

    These conveyor pulleys have a service life of more than 30,000 hours, ensuring long-term reliability and performance.

  5. Do you provide warranty for these conveyor pulleys?

    Yes, we provide a warranty for these conveyor pulleys to ensure customer satisfaction and peace of mind.

All content on this page is sourced from the Internet and is provided for reference purposes only. Our products are replacement parts and not original spare parts. We are not the holders of the original trademarks mentioned in this content. Our replacement parts are perfectly compatible with the original spare parts. If you require original spare parts, please contact the original manufacturer for purchase. If you want to buy original spare parts, please reach out to the original supplier.

Performance Characteristics of Flat Belt Pulley

Flat belt pulleys offer several performance characteristics that make them highly desirable:

  • Efficient power transmission
  • Smooth and quiet operation
  • High load capacity
  • Easy installation and maintenance

Types and Characteristics of Flat Belt Pulley

Flat belt pulleys come in various types, each with its own unique characteristics:

  • Step Pulley: Allows for adjustable speed ratios
  • V-Groove Pulley: Provides better traction and increased power transmission efficiency
  • Flat Idler Pulley: Guides and supports the belt

Advantages of Flat Belt Pulley Materials

The material used to construct a flat belt pulley greatly impacts its performance:

  • Aluminum Pulley: Lightweight, corrosion-resistant, and suitable for low-load applications
  • Steel Pulley: Durable, can handle high loads, and suitable for heavy-duty applications
  • Cast Iron Pulley: Robust, excellent heat dissipation, and suitable for demanding environments

Application of Flat Belt Pulley

The versatile nature of flat belt pulleys makes them indispensable in various industries:

  • Agriculture: Used in machinery for crop cultivation, irrigation, and harvesting
  • Automotive Industry: Used in engines, power transmission systems, and accessory drives
  • Textile Industry: Used in spinning machines, looms, and other textile machinery
  • Packaging Industry: Utilized in conveyor systems, labeling machines, and packaging equipment
  • Printing Industry: Used in printing presses for paper feeding and ink distribution

Future Development Trends and Opportunities

Flat belt pulley products are expected to witness the following trends and opportunities:

  • Increased demand for lightweight and energy-efficient pulleys
  • Integration of smart technologies for improved performance monitoring
  • Growing adoption of eco-friendly materials
  • Expanding applications in renewable energy systems

Choosing a Suitable Flat Belt Pulley

When selecting a flat belt pulley, consider the following aspects:

  • Load Capacity: Ensure the pulley can handle the required load
  • Material: Choose a material that suits the application’s demands
  • Diameter and Size: Select the appropriate dimensions for efficient power transmission
  • Type of Pulley: Opt for the suitable pulley type based on the application’s needs
  • Bore Size: Ensure compatibility with the shaft diameter

In conclusion, flat belt pulleys offer efficient power transmission, various types for different applications, and advantages based on the materials used. Their widespread use in agriculture, automotive, textile, packaging, and printing industries showcases their value and importance. The future of flat belt pulley products lies in lightweight, energy-efficient designs, integration of smart technologies, and the adoption of eco-friendly materials. By considering load capacity, material, diameter and size, type of pulley, and bore size, you can choose a suitable flat belt pulley for your specific needs.

Author: Dream

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flat pulley

As one of leading flat pulley manufacturers, suppliers and exporters of mechanical products, We offer flat pulley and many other products.

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